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Custom Injection Molding:

beyond GREEN has reduced bag and film pollution, Now they move one step further in reducing single use molded plastics.

Injection Molding: Certified Compostable Material

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A new era of injection molding

beyond GREEN has reduced single-use plastic bag and film pollution and now they move one step further into reducing even more single-use plastic pollution by offering custom injection molded products from their same certified compostable and renewable material. beyond GREEN is one of the only companies in the United States which has the manufacturing capabilities of extrusion blow film production as well as injection molding all from its very own patented and certified compostable material blend. In addition to Injection Molding, beyond GREEN also has many secondary services such as ultrasonic welding, hot stamping, thermal transfer, pad printing, machining, and packaging.

beyond Green molding capabilities:

General capabilities

  • Custom injection molding
  • High volume production
  • Clean room manufacturing
  • Contract manufacturing
  • ISO 9001:2015

Part Decoration

  • Pad printing
  • Thermal transfer

Reporting

  • Statistical procress repeatablility
  • Failure mode effects analysis (FMEA)
  • Internal & supplier corrective action
  • Lot code traceability & product

Product Capabilities

  • Miniature
  • Small to mid-size parts
  • Multi-component
  • Mult-shot components
  • Thin wall

Clamping force

  • 75 tons to 310 tons

Infrastructure and systems

  • Infrastructure redundancies
  • Statistical process control (SPO)
  • Monitoring
  • Typical lead times
  • Two to three weeks for production
  • Just in time (JIT) availability
  • Stock-to-dock availability

Shot size

  • 0.75 oz to 22 oz.

Molding process type

  • Injection
  • Insert
  • Clean room (class 100k)

Production

  • High volume production
  • 100,000 minimum annual demand
  • Part sizes up to 12'

Tooling

  • Domestic and offshore availability
  • Class 105 to class 101

Materials

  • commodity
  • multiple colors
  • multiple additives

Additional Services

  • Bar coding
  • Labeling
  • Packaging
  • Sub-assemblies
  • Engineering services
  • Research & Development
  • Program Management
  • Part Design
  • Mold Design
  • Design for manufaturability
  • (DFM) studies
  • Mold flow analysis
  • warehousing
  • logistics
  • distribution

BioBased Material: A New Era Of Injection Molding

To help you reduce single use plastic materials in your product, beyond GREEN has the renewable material technology as well as the machine capacity to take on any custom injection molded project you would like us to help you with.

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